Milling Inclined Grooves: “Irregular” Cartesian Coordinates (Video)

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Now on YouTube! 🎥🎞️🔴 In this video, we guide you step by step through Task 6 from the Christiani task collection “CNC Milling Technology according to PAL2020”. Thanks to our 3D simulation in SYMplus™, everything is explained clearly and understandably.

This task includes:

▶️ Milling inclined grooves

▶️ “Irregular” Cartesian coordinates (G1 X Y, G3 X Y I J / R)

▶️ Multiple drilling points on a circular arc, G77

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Jürgen Wollny

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    Day of German Unity 2025

    In the CNC world, we speak many languages: Fanuc, Siemens, Heidenhain … But no matter which control system—today, on October 3rd, the Day of German Unity, we celebrate what unites us: our shared…

    3 Steps to Rotary-Symmetric Contour!

    For pocket or island contours, the entire geometry often needs to be created from A to Z. But what about rotationally symmetric contours? That should be much simpler, right?

    With SYMplus™ CNC software, you can do it in just 3 quick steps:

    1️⃣ Create 1/6 of the contour – saving you time and effort.

    2️⃣ Mirror the created section – now you have the other side.

    3️⃣ Mirror and rotate the whole thing around the other axis – and voilà, your rotationally symmetric geometry is complete!

     


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      First KELLER.Academy course 2025 was a great success!

      The first KELLER.Academy course of 2025 was a great success!

      In one and a half intense days, the participants learned all about the basics of PAL programming with SYMplus™ and were able to directly apply their knowledge in hands-on exercises.

      Congratulations on successfully completing the KELLER.Academy course! Thank you for your participation and the great exchange of ideas.

      The participants:
      Berufskolleg der Stadt Bottrop
      Robert-Limpert-Berufsschule Ansbach
      Goldhofer AG


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      Jürgen Wollny

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        Learning like in the real Cutting Machine Operator Exam!

        Learning like in the real Cutting Machine Operator Exam – here’s how with SYMplus™ CNC software!

        ✅ Create vocabulary tests and multiple-choice questions in no time.

        ✅ Offer exam-like exercises: Simulate fill-in-the-blank tasks.

        ✅ Efficient feedback: Instant evaluation and targeted support for trainees.

        No extra effort, just smart features directly in SYMplus™!


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        Jürgen Wollny

          Mr.Ms.

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          The Most Important CNC PAL Commands (Turning/Milling) – Free Download

          Did you know? We offer posters with all the essential CNC commands for milling and turning completely free – based on the German learning standard (PAL) – perfect for your workshop or classroom!

          ✅ All relevant commands at a glance
          ✅ Supports daily work and training
          ✅ Ideal for trainees – but also for professionals

          Download for free now and stay on top:



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            Save Time and Money in CNC Production – With the Right Strategy!

            ✅ Quick Error Correction: Mistakes can be undone instantly, saving you valuable time.
            ✅ Efficient Comparison of Manufacturing Strategies: Quickly find the optimal strategy for your production.
            ✅ Time and Cost Savings: Optimize your processes and save valuable resources.


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              CNC Turning of a Tool Holder with Driven Tools

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              Discover our latest CNC video: Axial grooving, key surfaces and T-slot (with Driven Tools) now on YouTube!

              In this video, we guide you step by step through Task 10 from the Christiani task collection “CNC Turning Technology according to PAL2020 with Driven Tools”. Thanks to our 3D simulation in SYMplus™, everything is explained clearly and understandably.

              What to expect:

              • Planning, drilling, roughing, etc.
              • A cross drilling with G19 IP0
              • Finishing (internal and external)
              • Drilling cycle with G86
              • 2 grooves on the chord and face surfaces

               


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                Axial grooving, key surfaces and T-slot (with Driven Tools)

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                Discover our latest CNC video: Axial grooving, key surfaces and T-slot (with Driven Tools) now on YouTube!

                In this video, we guide you step by step through Task 9 from the Christiani task collection “CNC Turning Technology according to PAL2020 with Driven Tools”. Thanks to our 3D simulation in SYMplus™, everything is explained clearly and understandably.

                What to expect:

                • Axial turning G88 made easy
                • Machining key surfaces: G15 G19 IP5
                • How to use the virtual Y-axis effectively
                • Tips for two-side machining and T-slot milling

                 


                Do you have any questions?

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                Jürgen Wollny

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                  What was in the Cutting Machine Operator Exam? (Winter 2024)

                  What was included in the machining exam? If you took the exam or are preparing for the upcoming one, you can watch the simulations of the machined exam pieces on our YouTube channel!

                  Note: These videos are available in German only.

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                    Newsletter December 2024


                    The skilled workers of tomorrow, the day after tomorrow, and beyond.

                    2024 – what a year! In the CNC industry, challenges are part of everyday life: every workpiece presents new tasks, and each machine requires an individual approach. Yet, new technologies can sometimes overwhelm us. We understand that. CNC machinists are playing an increasingly central role in Industry 4.0. As machines become more automated and connected, the demands on training and skills for professionals are changing as well. That’s why, once again this year, we’ve worked hard to provide you with not just a “tool,” but solutions that integrate smoothly into your daily work – without unnecessary complexity that costs time, money, and nerves. We believe in thoughtful, small steps that make the biggest difference in the long run. For the professionals of tomorrow, the day after tomorrow, and beyond.

                    But before we say “goodbye” for this year, we’d like to take a brief look at the winter final exams for CNC machinists. What challenges did candidates face? What was new? On our YouTube channel (@CNC KELLER GmbH), you’ll find a simulation of each exam (Turning and Milling) using our CNC software. It’s perfect for anyone looking to prepare for upcoming exams, or for those who want to analyze the exam workpiece in more detail. You can find the links to the videos under this text (note: The videos are available in German only).

                    To wrap up this newsletter, we’d just like to say thank you: Thank you for your trust, your collaboration, and for helping us drive the CNC world forward in 2024. Our team will be taking a short break from December 23, 2024, to January 1, 2025, but we’ll be back with renewed energy on January 2.

                    We wish you restful holidays and a fantastic start to the new year!

                    Your KELLER.Software Team


                    Exam CNC Machinist (Part 2, Winter 2024)

                    Turning:

                    The turning exam part presented interesting challenges: It involved plan and longitudinal turning, finish machining with program repetition, and working with driven tools.

                    A highlight was an eccentric circular pocket with an island, programmed using G73 and G79. Other tasks included machining an internal contour, setting allowances, and precisely machining an internal thread.

                    Watch the Turning Exam now

                    Milling:

                    The milling exam piece for CNC machinists in Winter 2024 had a lot to offer: from an external hexagon with polar coordinates to tricky internal contours, circular pockets, and drilling. Programming with G-codes such as G11, G15, and G23 also played a key role.

                    An important change from previous exams: The separate work plan sheet was replaced by explanatory comments directly in the program, greatly improving orientation.

                    Watch the Milling Exam now


                    Have you already installed SYMplus™ Update 66?

                    SYMplus™ CNC software Update 66 is now available for installation for all plusCARE™ customers. With a wide range of improvements and optimised functions, we want to ensure that you can work with the software as smoothly as never before.

                    Learn more about what’s new

                    Guide to Update SYMplus™:
                    How to install an update


                    Next Appointments in the KELLER.Academy:

                    Basics of graphical programming (CAD/CAM) with SYMplus™

                    • 16. 17. January 2025
                    • 27. 28. January 2025

                    Basic DIN/PAL programming with SYMplus™

                    • 30. 31. January 2025
                    • 13. 14. March 2025

                    Driven tools, level swivel and reform PAL2020

                    • 13. – 14. February 2025
                    • 27. – 28. March 2025

                    Exam preparation PAL

                    • 24. – 25. April 2025

                    Further Information


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                    Jürgen Wollny

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